What’s In Your Livestock Shed? visits £130,000 cubicle shed

Hiring an entire milking herd has nearly doubled cow numbers at a Pembrokeshire dairy farm, but with expansion came winter housing challenges.

For father and son Geraint and Simon John the most cost-effective solution for meeting their additional accommodation requirements was to build a cubicle shed linked to their existing housing.

With features including walls made from perforated sheeting, wide passageways and tipping stainless steel water troughs, they have created a comfortable and high-welfare facility that has improved cow health and milk yields.

Farm facts

  • 52ha owned and 70ha rented.
  • Annual milk yield average 8,500 litres at 4.35% butterfat and 3.42% protein.
  • Somatic cell count 117,000 cells/ml.
  • Bactoscan 20,000 cells/ml.
  • 18/36 De Laval parlour with auto ID, auto wash, auto foot-bathing and segregation gates.
  • Milk sold to First Milk on a Tesco cheese contract.
  • TMR ration for high-yielders of silage, 4kg of wholecrop produced from 18ha of home-grown spring wheat and 7kg blend. Concentrates fed to yield in the parlour, up to a maximum of 6kg. Low-yielders receive a similar ration, but with 3kg of blend and a maximum of 8kg of concentrates in the parlour.
  • At grass, high-yielders are fed for maintenance plus 26 litres and the low-yielders for maintenance plus 18 litres, with both groups fed to yield in the parlour.

See also: What’s In Your Livestock Shed at a high tech Exmoor farm business

The pair were milking 170 Holstein Friesians on an year-round calving system when Simon’s father-in-law, David Howell, presented them with an opportunity to increase cow numbers by 110.

Mr Howell wanted to cut back on his day-to-day farming activities, but without relinquishing ownership of his pedigree Pendwr Holstein Friesian herd.

With the Johns looking to expand their dairy operation at Tymeini, the family farm at Tufton, near Haverfordwest, a cow hire agreement facilitated by their farm consultant, John Crimes of Cara Wales, ticked all the right boxes for both parties.

To facilitate the herd expansion, the Johns have built a shed incorporating 119 cubicle stalls.

It was first put to use in February 2018 and, as Simon John explains, it is returning dividends through improved cow health and productivity.

How did you design the shed?

I worked off-farm in the agriculture sector before I came home to farm and had picked up ideas while visiting other farms.

I used some of the best features from those sheds, with my main focus on cow comfort and feed space.

Exterior of shed

I wanted the accommodation to be roomy, especially around the feeding area, because we had had issues in our existing shed with crowding at feeding time.

To allow for this we created 90m of trough space, enough for 140 cows to feed, with a 5m wide passageway next to the feeding troughs so there is no pushing and shoving.

How the cow ownership agreement works

  • Ownership of the cows remains with David Howell, who is paid an annual fee of £180 a cow.
  • Mr Howell covers semen and insemination costs in return for ownership of the resulting calves.
  • This provides him with replacements to maintain his pedigree line and beef calves for fattening.
  • In a separate agreement, he contract-rears heifer replacements for the Johns, from weaning until two months before calving, at a flat rate fee of £1.25 a head a day.

What was your initial budget and did you stick to it?

Our total spend was £130,000.

We didn’t have a budget as such, because we knew there would be additional work to do around linking the new and the old housing, which included removing a concrete wall in old shed that is directly adjacent to the feed passage in the new shed and laying concrete in the walkways between the two.

Tell us about the shed’s specifications

It is 52x17m and 4.5m to the roof eaves.

There are 119 cubicles and cows are housed from the end of September to the end of March.

We previously ran the herd as one group, but the new housing allows us to split the herd into two groups according to yield.

The high-yielders are in the new shed. However, if we have more high-yielders than we have cubicles for, we can use part of the old shed where there are 192 spaces.

We were milking 300 cows at our maximum, but lost 30 to TB at the end of 2018.

How was it constructed and by whom?

Arfon B Williams of Maenclochog supplied the shed and we hired Rhoswell Construction to put it up. We started work on it in October 2017 and it was finished by February 2018.

What beds have you opted for?

Wilsons Pasture Mats topped with sawdust.

Sawdust on rubber mats

I spent a lot of time researching the different options and this combination seemed to deliver what we needed in terms of comfort and price.

I am a big believer in keeping beds dry, so we are big users of sawdust. We top the beds up every day, which takes about 10 minutes with a dispenser, and clean them out after turnout in the spring.

Tipping water trough

What’s your favourite feature?

I love it all. It is roomy and airy and the cows just love it.

What’s been your best buy and why?

Two stainless steel tipping water troughs at £550 plus VAT each.

We already had tipping troughs in the yard, but they are galvanised and are prone to rusting.

Cleaning the new troughs out is quick and easy, they come up like new every time and there is a fast-fill ball valve for replenishing the water quickly.

What couldn’t you live without?

The perforated box profile cladding at the gable ends, which allow natural light and ventilation and keep the shed airy at all times.

Cows in shed with perforated box cladding

Another of the walls is south facing and gets a lot of weather, so we used standard box profile on this with a Perspex panel in every other bay to provide natural light.

The fourth wall is opposite the old shed so is open-sided with the feed passage running the length of it.

New shed and old shed

We wanted to keep the shed as natural and airy as possible. We didn’t want to install fans because when you are farming at 168m, one thing you are not short of is air and a breeze.

What would you do differently if you were to build it again?

We sacrificed passage space in the drinking area for cubicle space – this passageway is 2.4m wide, but ideally I would like it to be 4.5m  to give more space around the water trough.

Water passage area in shed with cows in the background

It was a choice we had to make – six additional cubicles or a wider passage; it was the one thing I couldn’t match up on paper when I was doing the planning.

Has any design aspect/buy helped ease management or improved animal performance?

It is the first time we have had more cubicles than cows, which means cows spend more time lying down.

They are resting for longer and don’t have to jostle for space at the troughs, so we no longer get as many cases of sole ulcers.

We were under pressure for a while when we first expanded the herd and when the new shed became operational in February 2018, we saw an immediate uplift in milk yield of 2 litres a cow a day.